Industry 5.0: the new revolution

Digital transformation -

By Nexus Integra  /

6 April, 2020

Since the first Industrial Revolution, the human being has understood the potential of applying technology as a means of progress. Steam machinery, assembly lines and computing are some of the advancements that have taken place during the last few centuries, all of them with sights on generating technology that is increasingly powerful and boosting productivity and efficacy. Industry 5.0 changes this paradigm and brings a revolution, since its lessens the emphasis on technology and assumes that the true potential for progress lies in the collaboration between humans and machines.

What is Industry 5.0?

Industry 5.0 is a new production model where the focus lies on the interaction between humans and machines.

The previous tier, Industry 4.0, emerged with the arrival of automation technologies, IoT and the smart factory. Industry 5.0 takes the next step, which involves leveraging the collaboration between increasingly powerful and accurate machinery and the unique creative potential of the human being.

The phase that came before Industry 5.0 has seen the emergence of digital industry: advancements such as the Industrial Internet of Things or the combination of Artificial Intelligence and Big Data have generated a new type of technology that can offer companies a data-based knowledge.

This has, in turn, translated into processes such as Operating Intelligence and Business Intelligence, which generate models that apply technology with aims on making increasingly accurate and less uncertain decisions.

However, during this phase in Industry 4.0, the goal has been to minimize human involvement and prioritize process automation. To a certain extent, humans have been set in a position where they competed against machines, casting the former aside in a myriad of scenarios.

In the case of Industry 5.0, this trend is reversed: the goal is to strike a balance whereby the machine-human interaction can offer the highest benefits.

Why it is necessary

The changes set in motion by Industry 5.0 are already irreversible. This process offers companies the abilities of increasingly powerful machines in combination with better-trained experts to foster an effective, sustainable and safe production.

Industry 5.0 is not a fad, but rather a new way of understanding manufacturing that has productive, economic and commercial consequences. Therefore, companies that do not tailor their production to the factory 5.0 model will soon become obsolete, being unable to benefit from the competitive advantages that it has to offer.

Not only that: the rate of technological acceleration is increasingly faster and shows that the emergence of new paradigms never stops. For this reason, adjusting the processes of each company and transforming them into the concept of digital industry will be vital in guaranteeing that an organization remains competitive.

Discover the main Industrial IOT applications

Benefits of Industry 5.0

Cost optimization

Industry 5.0 takes over past improvements that, since the First Industrial Revolution, have generated more effective processes. The search for business models that use the least resources to obtain the highest profits find in factory 5.0 their highest level of perfection to date, since man and machine work together to make the best financial decisions for a company.

Greener solutions

None of the above mentioned industrial transformations has focused on the protection of the environment as a priority. With Industry 5.0, new corporate technologies and sensitivities are changing this trend. This has led to the emergence of sustainable policies where, for example, a minimal generation of waste and its management become essential, cross-cutting processes, also making the organization more effective.

This shift is in line with what international organizations, government regulations and consumers have been increasingly demanding

Personalization and creativity

Technological innovation does not allow for a degree of personalization that meets the demand of the customers. The personnel that is part of Industry 5.0 will leverage the potential of technology, but will also find room to add their own ideas that lead to a product that is developed with personalization in mind.
Furthermore, the automation achieved during Industry 4.0 allows workers to free themselves from certain repetitive tasks, focusing on crafting more powerful strategies or apply their creativity.

What is required in Industry 5.0?

Trained personnel

Factory 5.0 has brought about the role of Chief Robotics Officer. This person specializes in the interaction between machines and operators, and also has knowledge in fields such as robotics and artificial intelligence. His role in the company implies making decisions around these factors.

The training of employees will also take a leap forward with virtual education becoming widespread. This allows for lower costs for companies, since it does not require production to be stopped to train its employees. In addition, this also leads to safer training that prevents workers from being exposed to unnecessary risks during training. Communication and employee motivation are also boosted by the resulting interactive learning environments.

The generation of a myriad of employment positions related to the interaction with robotic systems and Artificial Intelligence, among other technologies, are also expected.

The right technology

The term “cobots” has been coined in relation to Industry 5.0: collaborative robots designed for simple and intuitive interaction with humans.

This technology takes humans into account for processes such as plant safety and goals. In a certain way, they act as apprentices, capable of observing the actions of a human and replicate them, helping operators.

The expansion of Digital Twins will also be another necessary technology in factory 5.0. These are visual models of a product or process, and their generation allows them to be better understood and tested.

In addition, the appearance of increasingly complex processes will require a suitable software that is capable of managing this vast amount of data and provide human operators with a space that they can use to interact with machines.

The Nexus Integra platform is a software that is expected to drive the transformation of an industrial company into Industry 5.0. It is an integrated system for the large-scale management of industrial assets, allowing companies to take the leap toward their Digital Transformation.

Do you want to know more about the benefits of implementing Nexus Integra or what this implies for your company? Get in touch with us and let’s discuss how we can help you take the leap toward Industry 5.0.

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